How To... Change a Wheelbarrow Wheel

Wednesday, June 11th 2008, 1:06am by Bob

Like my buddy Lance, I found myself with a wheelbarrow with a bogus wheel.

Dusty old airless wheel

"Just inflate it" you might say.  Sure, except for the fact the the valve stem had dry-rotted completely out of the hub.

So, time to change a wheel!

1. Put the barrow in a nice working position.

I just flipped it over, like a turtle on its back.

Wheelbarrow, ready to be mended

I found a shady spot in the back yard.

2. Assemble the tools you'll need.

Really, for my wheelbarrow (which is probably very much like yours), the entire process involves removing and re-installing a pair of 1/2" nuts.

For this you can either use a crescent wrench, or a 1/2" socket and driver.  I decided to use my socket and driver.

Tool Selection

My socket driver is about 18" long, and does not ratchet.

3. Double-check your replacement wheel.

Yes, that's right.  Not all wheels are created equal.  Here's what the wrong wheel might look like, perched on top of your barrow.

Barrow and WRONG replacement wheel

The problem is the original wheel has an elongated tube through which the axle runs.  In the first image with this article, you can see the 3" flanges sticking out on either side of the hub.

These flanges keep the wheel centered.  Wheels without them unfortunately can wander 3-inches off-center either left or right.

So, chances are, you need to go back to the store now.

4. Remove the axle bracket on one side.

Attached to the wooden handles, one each side, is a metal bracket that holds the ends of the axle.  You only need to remove one.

Each nut should be followed by a locking washer, which keeps things from slowly unscrewing themselves.

Loosen it

Don't forget the lock washer

5. Remove the axle/wheel assembly.

After removing the axle bracked on one side, the entire axle/wheel assemble should slide right out.

6. Slip the axle out of the old wheel, into the new.

Without any effort, the axle should transfer from the old wheel to the new.

7. Re-install the axle/wheel assembly.

Slide the reassembled axle/wheel unit under the bracket you did not remove.

8. Reattach the axle bracket.

Replace the bracket you removed.  Make sure the locking washer goes on before the nut.

Use your crescent wrench or socket and driver to tighten the nuts.

9. Enjoy your new barrow.

Wheel something around.

Extra Notes

For my replacement wheel, I opted for an intentionally airless tire.  The tire is solid rubber, and never needs inflation, cannot suffer a traumatic puncture, nor can the non-existent valve-stem rot out.

Shiny new airless wheel

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Images for How To... Change a Wheelbarrow Wheel

Responses Feed-icon-14x14

Nasturtium
Very nice, Bob! Just like me, however, you got to a certain point in your process before you realized you had purchased the wrong wheel. The next time I replace a wheel, I'll be removing the old wheel first and taking it with me to the garden supply store. :)
Things wives hate
The airless wheel has earned its keep. Definitely an improvement over pneumatic tires.

I was able to load a full railroad-tie timber across the barrow without any noticeable tire compression.

In general, the barrow bounces less than with a pneumatic tire.

Less stuff shakes loose off the over-mounding pile of whatever it is I'm barrowing around.

Highly recommended!
Untitled
I must say I'm truly grateful for this post, and also glad that I'm not alone....
oh yes, I had managed to wheel my empty barrow over to my car, where I blithely filled it with oh, 500 lbs or so of supplies.
Imagine my reaction when I got onto the grass again and couldn't move!
So thanks, Bob. I'm going to print this out and also try and learn from your experience. :)
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